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Universal MATE-N-LOK* Strain Relief Assemblies and Keying Plugs
Instruction Sheet
408-3320
07 APR 09 Rev B
1. Locate contact cavity to be keyed on FRONT (mating end) of connector. 2. Align split, tapered end of plug with contact cavity. Insert plug straight into cavity until it snaps into position.
Split Tapered End
NOTE
Corresponding contact cavity in mating connector must be empty for connectors to engage.
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4. STRAIN RELIEF ASSEMBLY
Front of Connector (Mating End) Empty Contact Cavity
4.1. Open Version
((Figure 2)
KEYING PLUG PART NUMBER
1-640415-0 1-640415-1
COLORD
White Natural
NOTE: All illustrations shown without wires for clarity.
Two identical open version strain reliefs are attached to the plug connector as follows: 1. Insert mounting legs of one strain relief in slots provided at back of plug connector. 2. Insert mounting legs of second strain relief in same slots, but facing the opposite direction.
D
White color is flame-retardant, 94V-0, nylon material. Natural color is 94V-2 nylon material.
Figure 1
1. INTRODUCTION
This instruction sheet covers the installation of Universal MATE-N-LOK keying plugs and strain relief assemblies.
NOTE
Dimensions on this sheet are in metric units [with U.S. customary units in brackets]. Figures and
Mounting Legs
i
illustrations are for reference only and are not drawn to scale.
Reasons for reissue of this document are provided in Section 5, REVISION SUMMARY.
2. DESCRIPTION
Slot
No. 6 x 5/8 Self-Tapping Screw (Not Included - 2 Required)
Keying plugs are one-piece nylon parts that provide additional polarization for the connectors. Strain relief assemblies relieve the strain of the wires on the contacts. There are two strain relief assembly versions: open and enclosed. The open version is available for 2 through 15 circuit plug housings. The enclosed version is available for 2 through 15 circuit plug or cap housings. The enclosed version also features the option of an attached insert for smaller wire bundles. Adapters are required when installing an enclosed strain relief assembly onto a cap connector.
3. KEYING PLUG
(Figure 1)
OPEN VERSION STRAIN RELIEF ASSEMBLY NUMBER OF CIRCUITS
2, 3, 4, 5, 6, and 8 In-Line Version 6, 9, 12, and 15 Matrix Version
PART NUMBER
350811-1 1-350589-0 350812-1 1-350590-0
COLORD
White Natural White Natural
D
White color is flame-retardant, 94V-0, nylon material. Natural color is 94V-2 nylon material.
NOTE: Two strain reliefs are required per connector.
Figure 2
Keying plugs may be inserted into the plug or the cap connector. Proceed as follows:
E2009 Tyco Electronics Corporation, Harrisburg, PA
All International Rights Reserved TE logo and Tyco Electronics are trademarks.
3. Position the wire bundle between the two strain reliefs and secure the strain reliefs together with
This controlled document is subject to change. For latest revision and Regional Customer Service, visit our website at www.tycoelectronics.com LOC B
TOOLING ASSISTANCE CENTER 1-800-722-1111 PRODUCT INFORMATION 1-800-522-6752
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*Trademark. Other products, logos, and company names used are the property of their respective owners.
Universal MATE-N-LOK Assemblies and Keying Plugs
two No. 6 pan head self-tapping screws (not included). Do NOT pull the wire bundle when securing the strain reliefs.
408-3320 B. Cap Connector (Figure 4)
Select two identical cap housing adapters and enclosed strain reliefs. Attach the adapters and strain reliefs to the cap connector as follows:
Cap Connector
4.2. Enclosed Version A. Plug Connector (Figure 3)
Two identical enclosed version strain reliefs are attached to the plug connector as follows: 1. Insert hook of one strain relief in slot provided at back of plug connector. 2. Insert hook of second strain relief in slot provided at back of plug connector, opposite first strain relief slot. 3. Install strain relief inserts if needed for small wire bundles. 4. Position the wire bundle between the two strain reliefs and secure the strain reliefs together with two No. 6 pan head self-tapping screws (not included). Do NOT pull the wire bundle when securing the strain reliefs.
Adapter
Panel Mount Latch Stirrup Enclosed Strain Relief
Hook
CAP HOUSING ADAPTER NUMBER OF CIRCUITS PART NUMBER
641777-1 641778-1 643182-1 643182-2
COLORD
Natural White Natural White
Hook
3, 4, and 5 In-Line and 9, 12, and 15 Matrix Versions 2 In-Line and 6 Matrix Versions
D
White color is flame-retardant, 94V-0, nylon material. Natural color is 94V-2 nylon material.
NOTE: There is no adapter available for 6 or 8 position in-line cap
No. 6 x 3/8 (In-Line) No. 6 x 5/8 (Matrix) Self-Tapping Screw Plug Connector (Not Included 2 Required)
housings. Two adapters are required per connector.
Figure 4
ENCLOSED VERSION STRAIN RELIEF ASSEMBLY PART NUMBER NUMBER OF STYLE CIRCUITS WHITED NATURALD
2 3 In-Line 4 5 6 8 6 Matrix 9 12 15 640713 640714 641776 643030 643313 643314 640715 640716 640717 640718 640721 640722 640723 640724 640719 640720 641775 643030 643585
D
White color is flame-retardant, 94V-0, nylon material. Natural color is 94V-2 nylon material.
1. Hold adapter with logo facing the same direction as the mating end of the connector. 2. Slide the adapter stirrup over the panel mount latch. Approximately 1/3 of the way along the latch, rotate the adapter 90_ toward the connector until stirrup is bottomed on the latch base. The adapter should be flush with the connector. 3. Insert strain relief hook into slot provided on back of adapter. Rotate strain relief 90_ toward wire bundle. 4. Repeat Steps 1, 2, and 3 on the other side of the connector. 5. Install strain relief inserts if needed for small wire bundles. 6. Position the wire bundle between the two strain reliefs and secure the strain reliefs together with two No. 6 pan head self-tapping screws (not included). Do NOT pull the wire bundle when securing the strain reliefs.
NOTE: Two strain reliefs are required per connector. NOTE: Catalog 82181 provides complete part number listings and descriptions.
Figure 3
5. REVISION SUMMARY S New format
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Tyco Electronics Corporation
Rev
B

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